PRESENTATION ON SINGRAULI SUPER THERMAL POWER PROJECT

BY, ABHISHEK MANARIYA B.Tech (EEE), 7th sem

N.T.P.C SINGRAULI
TOTAL 2000 MW CAPACITY STAGE-I : units are 5X200 MW STAGE-II : units are 2 X 500 MW Land : PLANT - 550 ACRES TOWNSHIP - 930 ACRES Water sources : Rihand reservoir Coal Sources : Jayant mines Beneficiary States : UP, J&K, Himachal Pradesh, Chandigarh, Haryana, Punjab & Delhi.

 FUEL

1. COAL 2. OIL AIR WATER

HFO LDO

COAL HANDLING PLANT

The coal is received at track hopper of CHP through the merry go round system used For coal transportation. Coal flows through paddle feeders, belt conveyors, vibro feeder where it undergoes size reduction (-20 mm size). The crushed coal is transported through different conveyors and trippers to the respective unit bunkers. The coal crushed in excess of the requirement is stacked at stockyard of CHP through stacker / reclaimers. Whenever required by system, the coal is reclaimed and fed to unit bunkers through stacker / reclaimers. In case bigger size coal is found , that crusher is offloaded and inspected for rectification .

TRACK HOPPER

CRUSHER HOUSE

COAL MILL

FUEL FIRING SYSTEM

The crushed coal stored in the Raw coal Bunker is fed to the Pulverizers through Gravimatric coal feeders. The Pulverizer grinds the coal to very fine size, which is carried away by the Hot Primary Air to the furnace through four Coal pipes of each pulverizer. The pulverized coal fired in the furnace, burns completely in presence of the Hot secondary air. This combustion results in the radiant heat which is absorbed by the Boiler water walls, where Boiler water is boiled & is converted in to steam and Radiant super heaters, where steam is super heated.

PRINCIPLE OF THE STEAM POWER PLANT

The working principle of a steam plant is based upon the Rankine cycle. Generally steam is taken as the working medium due to its ability to be stable and that its readily stable. The flow of steam in the plant can be very easily be understood by the flow diagram of the plant. A graph plotted between the temperature and the entropy would indicate the technical details of the working by the rankine cycle. The entropy of a system can be understood as an index of degradation of energy.

PLANT FLOW DIAGRAM

MODIFIED RANKINE CYCLE

IMPORTANT DATA

LOAD

----- 500 MW

COAL FLOW ----- 300 T/HR

AIR FLOW ------ 1800 T/HR

STEAM FLOW ---- 1600 T/HR

STEAM CYCLE
The heat produced by the combustion of the coal is used to generate the steam. The steam is further heated in the super heaters and forms Main Steam. This main steam is delivered to the Turbine through main steam lines in a controlled manner by means of Main Steam Stop Valves and Control valves that are regulated by the TG Governing System. In turbine the steam expands and converts Heat energy in to Mechanical energy. In between the HP turbine and IP turbine the steam is again carried to the Boiler, where it is reheated and delivered to the IP turbine and low perssure turbine. After the turbine, the steam goes to the condenser where it is condensed under deep vacuum . The condensate is collected in the Hotwell.

DRUM

LTSH

DIVISIONAL SH

PLATEN SH

HPT

CONDENSER

LPT

IPT

REHEATER

HOTWELL

Condensate, Feed Water & Boiler Water system

The condensate from the Hotwell is extracted by CEP and is pumped, via LP Heaters where it gets heated up, to the Deaerator. The condensate now becomes Feed water and gets stored in the Feed Storage Tank just below Deaerator. The BFP takes Suction from this Feed Storage tank and pumps this feed water through HP heaters, feed control station and economizer to the Boiler Drum, where it becomes Boiler Water. This boiler water goes to the boiler water walls where it absorbs heat, transforms in to steam and return back to the Boiler drum. In stage I boiler this circulation of boiler water is natural, whereas in stage II boiler it is assisted by CC pumps.

WATER FLOW DIAGRAM

Hotwell

CEP

LPH

D/A

DRUM

ECO

HPH

BFP

ESP PROCESS STEPS

1.Electron emission

Dust layer
1

2.Dust particle charging

2 3

Collecting electrode, grounded

3.Migration
5.Rapping 4 4.dust collection 5

Discharge electrode with Negative high tension (20-60kV)

Rapping mechanism

ESP Working Principle

Working principle: the principle upon which an electrostatic precipitator works is that dust laden gases are passed into a chamber where the individual particles of dust are given an electric charge by absorption of free ions from a high voltage DC ionising field. Electric forces cause a stream of ions to pass from the discharge electrodes (emitting) to the collecting electrodes and the particles of ash in the gas are deflected out of the gas stream into the collecting surfaces where they are retained by electrical attraction. They are removed by an intermittent blow usually referred to as RAPPING. This causes the ash to drop into hoppers situated below the electrodes