INTRODUCTION TO TELECOMMUNICATION SYSTEMS in VISAKHAPATNAM STEEL PLANT

Introduction
Being an integrated Steel, there are several processing sections, like Coke ovens, Blast furnace supported by departments like maintenance, personnel, finance etc spread over large area. The plant has a large township very near to it with all the infra structure required for a comfortable living The plant is best known for its highest productivity levels

Categories of communication systems

General purpose communication systems Process communication systems Monitoring and Signaling systems

General purpose communication systems

all telephone exchanges

3000 LINES ELECTRONIC EXCHANGE IN PLANT

3000 lines T/S EXCHANGE

All the exchanges are interconnected with interplant telephone network comprising of 200 pair and 100 pair capacity telephone cables of 0.5 mm and 0.63 mm diameter copper conductor There are few more smaller exchanges as part of this bigger network, they are the Hill top guest house exchange, Ukku house exchange, EXCOM exchange, Senior Executives exchange and the Virtual Private Network (VPN) for the regional marketing offices.

COMMUNICATION CABLE NETWORK

260 KMs OF APJF U/G CABLES IN PLANT 160 KMs OF APJF U/G CABLES IN TOWNSHIP 30 KMs OF SCADA CABLES FOR RTUs.

EXCOM SYSTEM CAPABILITIES

Analog phone Exchange

DKT phone

FCT

IP Telephone

Mobile Phone On Screen Console Digital/Turret Console

EXCOM SYSTEM, PLANT CONTROL

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DATACOM NETWORK
80KMs of OFC network supports the plant data flow 35 KMs of UTP CABLE is laid to connect the PCs 800 PC terminals are connected to the OFC network Various ONLINE APPLICATIONS and also VSP INTRANET & INTERNET are accessible on these terminals The network has 8 nos of 1 Gbps ETHERNET SWITCHES & 70 nos of 10 Mbps DISTRIBUTION SWITCHES

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Inventory Indenting Training Company procedure orders Circulars Employee records Telephone directory E mail
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Point to point WLAN connection

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Process communication system

Shop floor despatcher communication system Loud speaker broadcasting system Loud speaker Intercom system Industrial public address system Loud speaker conference communication system Hotline communication Wireless communication

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SHOP FLOOR INTERCOM EXCHANGES

PROGRAMMING UNITS

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LOUDSPEAKER INTERCOM SYSTEM IN MILLS

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INDUSTRIAL PA SYSTEM IN TPP (WALL MOUNTED STATION)

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WIRELESS COMMUNICATION SETS

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NEED BASED INDEPENDENT USER GROUPS

FOR OPERATIONAL EASE AND FLEXIBILITY DIFFERENT TALK GROUP CAN BE CREATED OF VARIOUS DEPARTMENTS ON NEED TO TALK BASIS

SENIOR OFFICERS GROUP

FIRE BRIDAGE TEAM

LTR REPEATER MAINTENANCE

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Monitoring and signaling systems

Closed

circuit television systems SCADA system Central Fire alarm signaling system Shift siren announcement system
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Traditional CCTV : Cameras connected to a multiplexer (Switcher) for quasi simultaneous recording and display. Analog technology use coaxial cabling

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There

are about 100

CCTV cameras and 125 monitors working round the clock for monitoring critical production operations in the plant.
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CCTV MONITORS IN BF CONTROL ROOM

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CCTV CAMERA INSTALLATION AT REHEATING FURNACE, MILLS

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CCTV MONITORS IN CONTROL ROOM

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Digital Technology Simultaneous viewing and recording from anywhere

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Traffic Monitoring
OFC network

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RTU OF SCADA SYSTEM FOR ENERGY NETWORKS

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CENTRAL FIRE ALARM SIGNALLING PANEL

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System Integration
Parallel and Serial I/O Modules
Connection to other systems, e. g. for
fire alarm remote control warning and alarm INTRANET Programming Station Remote control connection to further analogue or digital central exchanges of the intercom systems INTRON INTRON-S INTRON-D as well as to older intercom systems

Telephone System

Public Address System

Digital (analogue) Stations of the Radio System

approved INDUSTRONIC quality

Digital Communication System INTRON-D

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Where to Get More Information

DGM (Telecom) I/c Energy & Telecom Centre, Visakhapatnam Steel Plant
kip@vizagsteel.com surya@vizagsteel.com

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We are ready to introduce all modern communication systems that would enhance the productivity levels of the plant

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FUTURE PLANS
RF ID Solar Fence Video conferencing

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THANK YOU

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