Professional Documents
Culture Documents
THE STUDY
OBJECTIVES
VIDARBHA REGION.
6. Flooring, paving and road work 7. Tiles for interiors 8. Windows, Doors and openings 9. Electrical 10. Water supply, Sanitary and Plumbing System 11. Wood 12. Water proofing chemicals, additives, sealants and adhesives 13.Painting, Polishing, Priming and similar surface finishing
Case
studyCSV wardha.
Conclusion
Objectives:
To study optimum conditions of environment in relation to climate, human comfort and health. To study climate responsive techniques and material used in construction. To study how to make use of natural resources in the form of heat and light. Develop a comprehensive list of conventional building materials Evaluate existing building product ecorating/assessment systems for adopting to the Indian context. Recommendations for a rating system for evaluating eco-friendly building product Recommend a list of eco-friendly materials
Scope
To study use of innovative materials and technologies
Limitations:
Study related to a selected site or a region. Detailing of services.
Methodology:
Internet Data Search Site visits and Market Survey Communication with Retail Vendors and Manufacturers Data Collection from Local Builders, Contractors and Architects Review of research by HUDCO, BMTPC, TIFAC, CBRI etc.
designed to do the least possible damage to the environment "...products or services that have a lesser or reduced effect onhuman health and the environment when compared with competing products or services that serve the same purpose..." materials, fossil fuels, and othernatural resources not only by its composition, but also through the manufacturing process, transportation of the material, and end of life recyclability.
Properties:
The various properties of the Eco-friendly materials and techniques are Materials can be eco-friendly also if they can assist in reduction of the energy used in the building during operation and maintenance. it is difficult to get a material that has all these properties, and it thus becomes a comparative assessment to identify eco-friendly materials. Renewable Source Reuse of Waste product Embodied Energy Local Availability Reduction in air, land and water pollution Durability & Life span ECO-FRIENDLY MATERIALS& TECHNOLOGY Biodegradable Reuse/recycle
Embodied Energy
Scalar total of energy input required to produce the
product including transporting them to the building site because to the high energy required to produce them. Compared to timber that requires very less energy for production.
21.Polymerisedwater proof compound 22.Portland PozzolanaCement Flyash/ CalcinedClay Based 23.Portland Slag Cement 24.RCC Door Frames 25.Ready Mix Cement Concrete 26.Rubber Wood Finger Joint Board 27.Stone dust 28.Water proof compound, adhesive, Polymer, Powder source
Seminar on eco friendly building material by
2. Masonry
Alternatives to Fired clay bricks, cement concrete blocks, stone
a. b. c. d. e. f. g.
Use of Fly ash + sand + lime bricks / blocks Pulverized debris + cement bricks / blocks, Industrial waste based bricks / blocks, Aerated lightweight BPC concrete blocks, Phospho-Gypsum based blocks Lato blocks (laterite + cement) Rat trap bond (cavity wall)
Bricks
The manual production of the bricks involves
mainly four operations namely, Soil preparation, Moulding, energy is consumed is firing of bricks. The amount of total depending upon the weather condition, quality of coal, etc. A depending upon quality of the coal generally transported from
per brick.
TYPES OF BRICKS
Brick masonry units may be solid, hollow,
All types can serve structural function, a The various types differ in their formation and
decorative function, or combination of both. composition. Building brick, also called common, hard, or kiln-run brick, is made from ordinary clay or shale and is fired in kilns. These bricks have no special shoring, markings, surface texture, or colour. backing courses in either solid or cavity brick walls, the harder and more durable types are preferred. betterdurability and appearance than building brick .Because of this, face bricks are used in exposed wallfaces. The most common face brick colors are various shades of brown, red, gray, yellow, and white.Clinker brick is overburned in the kiln. Clinkerbricks are usually rough, hard, durable, and sometimesirregular in shape
Clinker bricks are usually rough, hard, durable, and sometimes irregular in shape. Pressed brick is made by a dry-press process, rather than by kiln firing. edges, and perfectly square corners. Ordinarily, they are used like face brick.
whiteor colour ceramic glazing. The glazing forms whenmineral ingredients fuse together in a glasslike coatingduring burning. Glazed bricks are particularly suitedto walls or partitions in hospitals, dairies, laboratories,and other structures requiring sanitary conditions andease of cleaning. Thisclay is very pure and uniform and is able to withstandthe high temperatures of fireplaces, boilers, andsimilar constructions holes each-extending through their beds to reduce weight. Walls built from cored brick are not much different in strength than walls built from solid brick .
offers a cost effective, environmentally sound masonry system. The stabilised compressed earth block has a wide application in construction for walling, roofing, arched openings, corbels etc. raw material earth mixed with a
Stabilised earth blocks are manufactured by compacting stabilised such as cement or lime under a pressure of 20
40 kg/cm using manual soil press such as Balram. A number of manual and hydraulic machines are available in India. raw earth to attain dense, even sized masonry. Some of the hydraulic machine can even manufacture interlocking blocks. mortar less construction.
These interlocking blocks are highly suitable for speedy and The most important factor that affects the quality of a
compressed earth block is the composition of the soil mix used to manufacture the blocks. The physical properties of soil have greater relevance in the manufacture of compressed earth block. They include colour, particle size break-up, structural stability, adhesion, bulk density capillary, porosity, specific heat, moisture content, permeability, linear contraction and dry strength. blocks. Such soils require little stabilisation to achieve block strength 20 kg/sq. cm. with the BALRAM machine. The optimum soil composition for compressed soil/mud block is 7% gravel, 53% sand, 20% silt and 20% clay.
limitations by an increase in block density through compaction using a mechanic press. The water content in soil is low for compaction as compared to the puddle clay required for mud bricks and ensures much greater dimensional stability. A block :has high density which varies between 1.8 and 2.1 gm/c.c., this gives more load bearing capacity and improved water resistance. - is low cost - is easy to manufacture locally by small group of people4 - is low in energy consumption because no fuel is burnt for block making or transportation - can use soil available at site - has smooth surfaces With these advantages a compressed earth block can be used for construction ofhouses. Greater design care and stabilisation enable the construction of more ambitious structures that need less maintenance and are longer lasting.
Low energy and emissions Uniform size High strength Thermal insulation Versatile Cost effective
Advantages
manufactured as per the industrial standards by using latest concrete compact technology which involves pressing load that helps in constructing bricks of higher compressive strength & low water absorption. Fly Ash Brick is widely appreciated for the following features:
Low water absorption capability Dimensional accurate High Compressive Strength Durability Uniform Shape
Apart from these, we also offer concrete bricks, cement bricks, blocks and square concrete bricks. These can be provided to our clients in customized shapes, sizes, colours and dimensions as per their usage requirements.
Raw Materials that is required for fly ash brick Fly Ash Stone grit Crushed sand Cement or lime
STONE The history of mankind to have begun wiyh the stone age merked by the use of implements weapons made of stone. The discory of stone age article from Palghat in kerala. And stone buildings of the late archeuliam to lower middle paliolithic perioc of fifty thousand B.C. established the early use of stone as building material in the indian subcontinent. Stone has been defined as natural , heard substance form from mineralk and earth materisl, which are present in rock. Rock may be defined as the portio0n of the earth crustr having no definite shape and structure.
Classification of building stone Except serpentine and stone all important building stones can be classified into three main groups. Igneous ignious rocks such as granite and besalt are the result of solidification from a molten state. Sedimentary sedimentary rocks are composed of sand, clay and other substance resulting from a disintigration of stone into small particles. Metamorphic rocks it is a product of both ignious and sedimentary rocks form either by pressure, heat action of water or a combination of water.
Uses of stone Use of stone in building material depend upon the nature of the work , type of the structural element in which it is to be use and its quality availability and transportation cost. For structural purposes granite gneiss trap , sand stone, lime stone, marble , quartzite and slate are most useful. Foundation and wall items quarry , split and sawn stone from rock are used to erect the substructure of building. Piece stone sawn and split from lime ston e , sand stone, dolamite and volconic tuff are used for walls , piers, abutement etc. Facing and architectural items facing slab and stone ,stairs and landing, parapet etc are made of slabs sawn or split from semi-finished product blocks with glossy dull, ground, sawn, pointed, fluted or rock finish. Facing slab stone of granite, besalt, gabbro, marbel, breccia, limestone, sandstone and volcanic tuff are generally used.
The rat-trap brick wall can be constructed in 8 or 9thicknesses Its strength is equal to standard 9 brick wall, but consumes 20% less bricks (it is also considered more earthquake resistant, based on observations made after an earthquake). The air medium that is created by the bond helps maintaining a good thermal comfort inside the building. As the construction is appealing to the eye both internally& externally, plastering is not necessary. 100 square feet of this wall will cost only LKR. 6,454/- as against the traditional 9 wall that costs LKR. 8,759/-.(These amounts are as of March 2005). The overall cost saving on this wall compared to the traditional 9 wall is about 26%.
their sides having a cavity of 4? (100 mm), with alternate course of stretchers and headers.The headers and stretchers are staggered in subsequent layers to give more strength to the walls.
Advantages:-
Strength is equal to standard 9" (229mm) brick wall, but consumes 20% less bricks The air medium that is created by the bond helps maintaining a good thermal comfort inside the building As the construction is appealing to the eye from both internally & externally, plastering is not necessary The overall saving on cost of this wall compared to the traditional 9" wall is about 25% An ideal mechanism for the congested low-income communities where land is scarce, but building a standard up-stair house is not a financially viable option It is true that open wiring and plumbing is preferred. But, if you plan your services at an early stage of design, it can enrich your building. You can also save on plastering cost and materials, and on future costs of re-painting (it's maintenance-free).
This technology has about 25% overall-saving on cost of a building of traditional 9" construction. The structure has proven its strength to go up to three floors with the support of brick columns. With this technique there is reduction in cost of the wall by 25% as with conventional English bond (9thk wall) 350 bricks are required per cu. m whereas in Rattrap bond only 280 bricks are required and also the reduced number of joints reduces the mortar consumption.
Disadvantages:It has to be done by masons trained in rat trap bond, because there could be wastage of mortar falling into the gap. The other disadvantage is in using concealed wiring and plumbing. If you break one brick, then more than one brick will fall down
For extra stability:- Vertical Rod should be placed at 125mm from the inner face of the Brickwork Rat-trap Bond (TJoint)
For extra stability:- Vertical Rod should be placed at 245mm from the inner face of the Brickwork Rat-trap Bond (L-Joint)
Black Cotton (BC) soil, which has good binding properties, with bhaswa and murram (hard soil) are possible for making adobe blocks. strong blocks with reasonable stability through moisture cycles. However, the exterior face of a mud wall succumbs to weathering and consequent erosion necessitating maintenance cycles beyond the time resources of poor daily-wage labourers. dilapidated walls.
This enforced neglect is commonly noticed in CSVs Wardha Blocks have combined the low cost of
skin, a bunt clay tile with a dovetail key at the back to anchor it to the block. Red clay pottery continues to be a traditional skill in the region. this new product.
wooden moulds. The face tiles measures 9 x 4 x and has a key 1key projection. Householders can also make it. then be baked locally by the village potter. Each face tile costs 40 p. or less.
One woman can make 250 such tiles a day, which can
The mud block wall is rain proof and rodent proof. With no need of a press or ram or concrete or any
other binding material, ordinary mud is used to make 230thick walls using tile faced mud blocks of 100thk and filling the masonry joints with cement pointing. soil or clayey soil, using 230 X 230 wood or steel mould in which facing tile is kept on one side and then it is filled with mud mix by hands.
The mud blocks are made from 80% murum & 20% BC
If required inner surface of the wall can also be tiled. For internal walls mud blocks of 300 X 230 thk are
houseof 250-sqft only three days labour is required for block making. Each block costs about Rs. 1.50/(withoutfacing tile).
Tile faced mud blocks drying in sunlight TILE FACED MUD BLOCK WALL CONSTRUCTION
Outside View
FACED TILES
Burnt Clay Face Tile
familiar semi-cylindrical pan tiles are obtained by splitting such pipes vertically into two. another forming an arch over a suitably curved shuttering.
joints are filled and topped with plaster, the roof becomes rigid and waterproof, doing totally without steel or timber.
The cost of this roof works out to Rs. 20/sq.ft. The roof needs neither wood nor steel and is most
suitable for disaster prone areas like flood & earthquake as it is quick to build, comfortable to live and low in cost
and cold. A 10o temperature difference is observed in slab roof and guna vault roof. 1000 kg/m2.
It has no under structure, yet can bear weight of It is fabricated and ready for use within 3 days. Requires no maintenance and has life span of more
than 50 years.
It is not affected by rain, hail or wind. Being light in weight (less than 12 kg/sq.ft). the
vault roof is safe even in earthquakes. intact residing on pillars and beams.
After construction of brick pillars, ring beams and gable walls, the M.S. trusses are placed inposition above the opposite pillars held with guy ropes and timber poles. Now GI pipes (12 mm dia., 10 nos.) are placed on the trusses in the MS rings provided at specific points.
They are supported by gable walls at both ends.
Guna pipes are now laid dry on this skeleton shuttering in a plug-socket manner, completing the roof ring by ring. trowelling it into the gaps and leaving the top rough to receive the finishing coat. 12 hours to allow natural setting.
PREPARATION OF CLAY FOR THE MAKING OF GUNA TILES & FACED WALL TILES
DOOR WINDOW frames are fabricated in mild steel, with horizontal guard bars and fixed in position by hold-fasts to the brick columns. Main door shutters and window shutter are in bamboo battened teak wood, where as internal doors are in block board. WINDOW DRESSING is done in pull up woven jute bamboo mat blinds. It absorbs heat and keep the interiors cool and add to the beauty of house
4. Plastering
a. b. c. d. e.
Alternatives to Cement, sand, plaster of paris, gypsum Calcium Silicate Plaster Cement Plaster Use of Fiber reinforced clay plaster Phosphor-Gypsum Plaster Non-erodable Mud Plaster
Gypsum plaster
Gypsum plaster is very safe from fire cause it has some kind materials cannot burn by fire. So gypsum plaster not only use byceiling design or interiors design butin other countries they useas passsive fire protection and fireproofing too.The plaster provides a layer of insulation to retard heat flow into structural steel elements, that would otherwise lose their strength and collapse in a fire If we use agypsum plasterto make ourceiling designwe have a lot off advantage. One of the advantage is this gypsum plaster has save from fire.Gypsum plastereasier for the installation cause just have many step. Gypsum plaster free from insect.
1. Mud should be thoroughly mixed with rice husk 2. For every 0.035cum of soil add 2 kg of cut back bitumen 3. Mud wall should be plain and free from cracks before applying the mortar
Add mud to the collected rice husk Add bitumen to the mud mix and knead
knead thoroughly
Sprinkle water over the wall surface and apply mud plaster
Allow the plaster to dry for two days and apply cow dung
Performance
Fireproof
Class A incombustibility
Environmental friendly
Gypsum is a widely used building material with long history; the feature of white colour and environmental friendly is widely recognized in the industry.
Humidity absorption
Gypsum absorbs the moist in the air, adjusting the indoor temperature, enjoys the reputation of natural air conditioning.
Waterproof
The product does not distort after immersing in water for 48hours; it can be used in the environment with above 95% humidity
b. c.
Alternatives to Ferrous / non-ferrous sheets, tiles, thatch Fibre Reinforced Polymer Plastics instead of PVC and Foam PVC, Polycarbonates, acrylics & plastics Micro Concrete Roofing Tiles Bamboo Matt Corrugated Roofing Sheets
bamboo, which is the fastest growing plant and occurs naturally in the forests and is also suitable for plantation even over degraded lands.Formanufacturing BMCS, bamboo is to be converted into mats that are hand woven by rural/tribal people, particularly women. Thus, the product is both environment and people friendly
and in depth knowledge of our team we are able to manufacture optimum quality of fiber reinforced plastic roof sheets. Some of the salient features of our roof sheets, for which they are widely used, includes the following:Durable
durable and long lasting plain roofing fiber reinforced plastic sheets that is one of our most popular products. Widely used in various industries the product has the following features:Corrosion resistance Simple setup Sturdy construction Flexible These sheets are ideally suitable for factory shades, warehouses, swimming pools, gardens, terrace, open to sky areas, parking areas of multi storeyed buildings and shopping complexes.
Fly ash / industrial waste / pulverized debris blocks in BPC Lime-pozzolana concrete paving blocks for all outdoor paving. Bedding sand from pulverized debris
Terrazzo floor for terraces and semi covered areas Ceramic tiles (non-vitrified) Mosaic Tiles/ Terrazzo Flooring Cement Tiles Phospho-Gypsum Tiles Bamboo Board Flooring
Linoleum
All natural, renewable materials Durable and low-maintenance
material
Virtually limitless creative design
Cork Flooring
Rapidly renewable material with superior
durability characteristics
Can be stained to match virtually any color Natural buoyancy allows for comfort underfoot Absorbs sound in noisy interiors.
Bamboo
Rapidly renewable material Incredibly durable great
life cycle!
Beautiful design possibilities Two basic types of bamboo flooring: Strand and
Solid
Eco-Friendly Countertops:
Recycled Glass 85% glass 100% of the glass is recycled in the USA Manufactured in the USA Diverts waste from the landfill Cradle to Cradle Certified No off-gassing
Compressed Paper
Up to 100% Post Consumer recycled paper Diverts waste from the landfill PaperStone Certified contains 100% recycled paper and is certified by the FSC. Recycled Plastic Recycled Plastic: 3-Form 100% 100% recycled plastic Diverts waste from the landfill Up-cycled into higher quality Reduces the demand for virgin materials Entirely Recyclable
EARTH FLOORING
1. Remove all organic matter from earth 2. Mud should be thoroughly mixed
9. Electrical
Alternatives for Aluminum, brass, PVC, G.I., S.S. a. Use unplasticised PVC or HDPE products b. Where applicable use products with recycled aluminum and brass components
c. d.
R.C.C., uPVC, G.I., C.I. pipes instead of lead, A.C. pipes Where applicable use products with recycled aluminum and brass components for fittings, fixtures and accessories Use Polymer Plastic (Random) hot / cold water system instead of G.I. Manholes and covers - use Pre-cast cement concrete and high strength unplasticised PVC instead of C.I.
11. Wood
Renewable timber from plantations with species having not more than 10 year cycle or timber from a government certified forest / plantation or timber from salvaged wood Plywood should be phenol bonded and not urea bonded Use of MDF Board Instead of Plywood: Bamboo Ply/Mat Board/ Fibre Reinforced Polymer Board,/ Bagasse Board /Coir Composite Board /Bamboo mat Veneer Composite/ Finger Jointed Plantation Timber Board / Recycled Laminated Tube Board / Aluminium-Foil+Paper+Plastic Composite Board. Use of Mica Laminates and Veneer on Composite boards instead of natural timber.
Use of water based chemicals instead of solvent based. Epoxy resins instead of tar felt / pitch
Conclusion:
Eco friendly locally available materials and
Bibliography:
http://www.naturalbuilthome.com/ http://www.green2green.org/ http://www.greenhomeguide.org/ http://www.buildingreuse.org/ http://www.fsc.org/ http://www.thenaturalstep.org/com/nyStart/ EnviroGadget.com
THANK
YOU.