Professional Documents
Culture Documents
1.5
Control System Architecture Architecture de Contrle - Commande Leittechnik-Architektur Prof. Dr. H. Kirrmann ABB Research Center, Baden, Switzerland
2010 March, HK
1.2
1.3
Applications of automation
Plants and controls 1.3.1 1.3.2 1.3.3 1.3.3 Open loop and closed loop control Continuous process Discrete process Dual plants
1.4
Automation hierarchy
1.5
Industrial Automation
Principle
The control system is a communication system consisting of controllers and links. The structure of the control system should reflects that of the plant Ideally, each unit of the plant should have its own controller, interacting with the controllers of the other, related units, mirroring their physical interaction.
Industrial Automation
processor pool
P node bus
fieldbus (30m..2 km) backplane bus sensor bus sensor bus (0,5.. 30 m)
transducers
M valve thermo-couple position motor plant (Werk, usine)
Industrial Automation
Industrial Automation
enterprise network
scheduling maintenance quality control
plant network
transportation cell control
robot controller
milling machine
rail-guided vehicle
Industrial Automation
Industrial Automation
Example: Siemens
Industrial Automation
EtherNet / IP
Controller and Bridge
Servo
ControlNet
HMI
HMI
DeviceNet
Modular I/O
509 -BOD
24vdc
Micro PLC
Industrial Automation
10
Industrial Automation
11
Mobile Operator
Plant Network (Ethernet) connectivity server aspect server application server engineering workplace
Control Network (Ethernet) Serial or fieldbus Field Bus 3rd party controllers, servers etc Programmable Logic Controller AC 800C Field Bus
Redundant AC 800M
touch-screen
sensor network
Industrial Automation
12
Industrial Automation
13
Operator's Workstation 1
Operator's W orkstation 2
Engineering Workstation
PTUSK Scope
to Central Station
Alarm and Event Printer 1 LA36W Alarm and Event Printer 2 LA36W
o/e
GPS Master
Repeater
Fallback Switch
Station Alarm Unit LDCs Interface from Station Computer 2 IEC870-5-101
HP Color
Laserjet
RS232
Manual Switch
FO
Main 2
Control
Bay control unit REC316*4
Protection
SPAJ110C
Tertiary Earth fault Prot.
REB500
10 x 132kV
500RIO11 , 16DI
EF and OC SPAJ110C
SPAJ110C
Main 1
SACO16A3 R SACO16A3 R SPAU140C
Synchrocheck
6 x 500RIO11 DI
4 x 11kV
SPAJ140C
SACO64D4 Auxiliary alarm unit AVR and tap control T4 type REGSys
Restricted earth fault Protection 1 x 500RIO11 DO
o/e
SPAJ110C
SPAJ115C
1 x spare
11kV Side
Bay control unit Pilot wire diff. prot. (loose delivery) SOLKOR R/Rf. 4 x 132kV Cable Line
B69 berstrom
Bay control unit (loose delivery) (loose delivery) 1 x 132kV Bus Coupler
(loose delivery) Trafo Interlocking AVR & Tap Control 132kV BBP / BFP 132kV Common Alarm FMS Fault Monitoring System
Industrial Automation
15
Group Control
Group Control
Sensors, Actors
plant
The central computer only monitors and forwards commands to the PLCs
Industrial Automation
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engineering workstation
operator workstation
data logger
plant bus
controller controller controller controller
field bus
plant
all controllers can communicate as peers (without going through a central master), restricted only by throughput and modularity considerations.
Note: Honeywell's "DCS" stands for "Distributed Control System", it is not a decentralized control system, but a control system for the process industry.
Industrial Automation
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ProcessNetwork
substation network
horizontal communication
horizontal communication
controller CI871
interface
PB PI PB PI PB PI PB PI PB PI
Profibus
Engineering
PN PI PN PI PN PI PN PI PN PI
Profinet RSTP
Engineering
PI PI PI MU PI MU PI
bay bus
SAN IEDs
Industrial Automation
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Industrial Automation
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Industrial Automation
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Assessment
1. Draw a typical hierarchical control system showing busses and controllers 2. How does the network hierarchy relate to the plant control hierarchy ? 3. What is the difference between a centralized and a decentralized control system ? (can this difference be seen from the outside ?)
Industrial Automation
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