Professional Documents
Culture Documents
Submitted By: Adam Zia Khurram Yar Javed RehmanAkram Saba Javed Hayat Samar Shoaib
Company Profile
Introduction
Weaving
Sales: US$45 Million
Local Sales: Local Buyers, Army International Sales: USA, EU, Chin
Processing
Vertically Integrated
Stitching
Machinery
Weaving
250 Air-Jet Shuttle less Looms Woven Fabric Width Range: 31 160 Inches Capacity: 2 3 Million / Linear Meter Month
Processing
Stitching
250 Stitching Machines 4 Quilting Machines Capacity: 2 Million Sheet Sets and 100,000 Sets Bed / Month
Soap Washed
Bleached
Dyed
Fabric Types
Printed
Peach Finish
Crease Resistant
Water Repellant
Mercerized
Anti Bacterial
Production Process
Singeing
De-sizing
Bleaching
Mercurizing
Dyeing
Printing
Finishing
Folding
If Own Fabric, Then Rolls sent back, for reprocessing Planning and Production Managers If Outside Supplier Material, than removal of flawed pieces
Step 2: Singeing
Flam e
Fabric Refinement
Heavy Fabric 90 C
Light Fabric
45 C
Gas
Gas Heaters
Oxygenated Air Burns flawed Fibers
Guiders
Fiber Brushing
Cloth passed through squeezing machine where linear squeezing and compressing under hydraulic pressure is done
PH neutralized before the dyeing process. The fabric moisturized at a very fast pace. Caustic of relevant strength Passes again through a series of post washers and squeezers to remove caustic. PH is neutralized Cloth dried by conduction
Dyeing Process
Drying Process
Fabric dried in drying chamber. It contains a fluid which is heated by infrared waves
Polyester is removed from the fabric Then sent into the steamer
Drying Process
Cloth dried in Teflon dryers For shade testing, sent to the lab
Stanter Machine
Finishing Width completion Winding Dying
Screen Production
Printing
Folding
Screen Production
Printing Folding
QUALITY ASSURANCE
ISO 9001
ISO 2008
ISO 14000
SA 8000
Clients satisfaction
Conducted to find out water pick up rate in fabric. A sample of the fabric is cut and secured at the start of the test.
The light fastness test is used to determine the color fastness of any type of dyed and printed materials against day light. In this test a sample is exposed to a mercury blinded tungsten lamp inside a chamber.
This test checks for the resistance of the fabric to fading due to exposure to sunlight.
A sample of the fabric is put into the machine and then an ultra bright light is exposed to the fabric. At the end of the test the fading of the fabric is reviewed
Perspiration Tester
The perspirometer is used to check the fading in fabric . A sample is dipped in either water or an alkaline solution and then rested to absorb the liquid. After the test the fabric is checked for the change in color and the degree of staining.
The stacks are then placed under two stainless steel plates.
The abrasion test is used to find out the abrasion resistance of all types of fabrics.
This test finds out the resistive capabilities of various types of materials.
The materials are then evaluated through direct comparison to actual samples or the lap assistant checks it.
Digital Balance
Spectrophotometer test
The spectrophotometer is used to measure the color density of the dye used in the fabric
The machine measures the dye mixture solutions in order to control the color and to measure the density of dye used in the fabric.
Recommendations
Improve the working environment as well as cleaniness Improve inspection methods of raw materials Improve upon chemical waste disposal Demand forecast should be done to achieve full capacity utilization. Organize the departments according to process flow