Prawit Rotjanasrirat, ABB new staff orientation, February 28, 2012

ABB Medium Voltage Products

© ABB Group
June 11, 2012 | Slide 2
ABB Power Products division
The world of ABB in power

Marine HVDC light / Plant Auto-

Application Windpark mation & Ele-
Connection ctrical Systems
Utility
communi- Network
Compact Hydro auto- cation Manage-
Substations mation & ele- ment
(CSS) ctrical systems
Gas-insulated
Switchgear
(GIS) Industrial
Electrification
MV Switch-gear
(GIS / AIS) GIS
Substations

AIS Transformers
Substations Railway
Power Supply
Automation of Gas (16.7 Hz)
Rural and Water Plants & Urban
Electrification Networks Electrification

© ABB Group
June 11, 2012 | Slide 23
ABB Medium Voltage Products business unit
Main facts
Total global market 2009 > $18.7 billion
 Over 10,440 employees in
around 90 countries
 #1 market share position in MV
worldwide
© ABB Group
June 11, 2012 | Slide 24
 Development, production and delivery of
the full range of medium voltage
products (1-52kV)
 Sales through direct sales people,
system integrators (including ABB), and
channel partners, such as OEMs and
distributors
 Coverage of over 100 countries through
focused sales forces
ABB Medium Voltage Products
Where our products are used

Utility Distribu- Industrial

Ships
substations tion lines plants
 Utility generation  Transportation
 Utility transmission  Heavy industrial process
plants
 Utility distribution
 Light industrial parks
 Hospitals

© ABB Group
June 11, 2012 | Slide 25
ABB Medium Voltage Products
Product Group structure

Apparatus

Distribution
Automation

Integrated Products “Assembled to Order”

Finished Products “Engineered to Order”
Service

Primary
Switchgear

Secondary Modular
Switchgear Systems

© ABB Group
June 11, 2012 | Slide 26
ABB Medium Voltage Products
Value chain / OEM business model

Original Equipment Manufacturers (Panel Builders)

ABB
© ABB Group
June 11, 2012 | Slide 27
ABB Medium Voltage Products
Front End Sales model – channels to market

41% (56% Utilities, 44% Industries)

10%
OEM

End-User
Production Unit FES
22%
EPC

17%
DIST

 Direct sales to other ABB systems units – 10% of order volume

 Channels including ABB systems units represents 59% of orders
© ABB Group
June 11, 2012 | Slide 28
Source: OCS
ABB Medium Voltage Products
Factories worldwide

66 production lines in 35 sites in 29 countries

AR, Buenos Aires CN, Xiamen (2) HU, Budapest NO, Skien US, Coral Springs (FL)
AU, Moorebank CZ, Brno IN, Baroda NZ, Henderson US, Florence (SC)
BR, Guarulhos DE, Ratingen IN, Nashik PE, Lima US, Lake Mary (FL)
CA, Calgary EE, Maardu IT, Dalmine PL, Przasnysz US, Pinetops (NC)
CH, Zuzwil EG, 10thof Ramadan KR, Chonan RU, Moscow VN, Bac Ninh
CN, Beijing FI, Vaasa MX, San Luis Potosí SA, Riyadh ZA, Longmedow
CN, Tianjin GR, Athens MY, Kuala Lumpur TR, Istanbul
THABB Organization
PPMV
Kumchai L.
As of January 2012 PPMV

Pasirin K. Narumol P.
Controller Supply Manager
& Secretary

Santi S. Prawit R. Prawit R. (Acting)

Project Management/ Marketing & Sales Service & Assembly
Design & Engineering

Surakit B. Channarong P. Charoen R.

Project Building & Services
Management Distributors
Sakulthida K. Pantakan T. (Service Sales)
Thanate J.
Kitti Po. Narongsak T. (Field Services)
Aroon R. Charoen R. (DA Services)
Kitti Ph.
Rapeepan R. Utilities Market
Sirima V. (Purchasing Sup.) Yothin S.
Angkoon C. Primary SWG
Assembly
Thanate N.
Thongchai H.
Design &
Industry Market Suchart D.
Engineering Peeradech K.
Theera S. Sarawut H.
Worawit D. Saisungwal N.
Phawadones S. (DT) Prawit R. Store &
Wirat A. (Mechanic) DA & Apparatus Material Admin
Khetkhan S. (Draft)
Montri R.(Draft) Adul P.
S.N.Bhuktar (Tendering) Mana P. (DA & Apparatus) Anongnat Y.
Natpatsorn C. (Spareparts)
Natthaporn P. (Sales Admin)
ABB Medium Voltage Products
Indoor apparatus – vacuum and SF6 circuit breakers
 Ratings
 12 … 40.5kV ; 630 …4000A
 12.5 … 50kA (SF6),16 …63kA (vacuum)
 Types
 VD4: Vacuum breaker (spring driven)
 Vmax: Low end vacuum breaker (spring driven)
 VM1: Vacuum breaker (magnetic driven)
 HD4: SF6 breaker (spring driven)
 Versions
 Fixed and withdrawable
 Primary and secondary distribution
 Spring and magnetic actuator mechanism
 IEC, GB, GOST and ANSI standards
 Manufactured in
 Global factories: Germany & Italy
 Regional factories: China - India - Egypt
 Customization: USA, Poland, Malaysia, South Africa
 Innovations
 Embedded pole vacuum technology
 SF6 autopuffer breaking technique
 Circuit breakers fully interchangeable
 Integrated protection device, i.e. eVM1
© ABB Group
June 11, 2012 | Slide 32
ABB Medium Voltage Products
Indoor apparatus – vacuum contactors
[1] SCO : Electrical
latching feature
 Ratings
DCO : Mechanical  7.2 … 12kV
latching feature
 400A
 up to 1.000.000 mechanical operations
 Types
 V-Contact VSC: magnetically driven
 Versions
 Fixed version
 SCO (single command operated) [ 1 ]
 DCO (double command operated) [ 1 ]
 Withdrawable versions for OEM PowerCube
module and UniGear switchgear
 SCO (single command operated) [ 1 ]
 DCO (double command operated) [ 1 ]
 Manufactured in
 Italy
 Innovations
 Electronic feeders
 Magnetic actuator
 Slimline construction

© ABB Group
June 11, 2012 | Slide 33
ABB Medium Voltage Products
Indoor apparatus – air insulated switches
[1] AirSwitch: up to 24
kV, 400/630A and  Ratings
up to 16 kA only  12 … 36kV [ 1 ]
[2] Both available also  400 … 1250A [ 1 ]
in motorized
version  up to 30kA [ 1 ]
[3] For selected  Types
ratings only
 NAL/NALF - wall mounted
 AirSwitch - rotary type
 Versions
 Switch-disconnector with or without fuses (single or
double spring operating mechanisms [ 2 ] )
 Mechanically interlocked earthing switch
 Isolator (AirSwitch)
 Manufactured in
 Poland
 Features
 Gas blast and air pressure integrated arc extinguishing
system
 Designed for easy installation inside panels and kiosks
 Variety of accessories
 Electrical endurance: class E3 [ 3 ]
 Up to 2000 operation mechanical lifetime

© ABB Group
June 11, 2012 | Slide 35
ABB Medium Voltage Products
Indoor apparatus – fuses
Current limiting fuses
 Ratings
 3.6 … 36kV
 6 … 315A
 up to 50kA
 Types
 CEF – back up fuses
 CMF – motor protection fuses
 WBP/BRT – VT fuses
 WBT/BWT – railway fuses
 Versions
 Indoor/outdoor
 Different length
 Manufactured in
 Poland
 Features
 Designed and tested for cooperation with switch
disconnectors and for SF6 compact switchgear
 High breaking capacity
 Low power losses
 Dimensions according to DIN and BS
 Striker pin medium type
© ABB Group
June 11, 2012 | Slide 36
ABB Medium Voltage Products
Vacuum interrupters and embedded poles
[1] 4000A with forced
cooling
 Ratings
[2] Embedded poles
 3.6 … 40.5kV
up to 50 kA  … 4000 A [1]
 up to 63 kA [2]
 Types
 P series – EP for indoor applications
 OP series – EP for outdoor applications
 VG series – VI for circuit breaker applications
 VS series – VI for contactor and switch applications
 Manufactured in
 Germany, India
 Features
 Complete product family universal in application
 Excellent switching capabilities
 Long electrical and mechanical life
 Sturdy design and compact dimensions
 Direct embedding of vacuum interrupters (optimum
protection against dust and dirt)
 Easy assembly on a switching device
 Maintenance free for life

© ABB Group
June 11, 2012 | Slide 37
ABB Medium Voltage Products
Indoor instrument transformers and sensors

IEC current & voltage transformers

 Ratings
 3.6 … 40.5 kV; 10 … 8000 A
 Types
 TPU, TTR, KOKS : current transformer
 TJC, TJP, TDC : voltage transformer
 Manufactured in
 Czech Republic, Poland

ANSI current & voltage transformers

 Ratings
 0.6 … 34.5 kV
 Versions
 Metering; metering/protection; bushing; control
power transformer, special application products
 Manufactured in
 USA

© ABB Group
June 11, 2012 | Slide 38
ABB Medium Voltage Products
Outdoor apparatus – reclosers and breakers
Live tank substation breakers
 Ratings: up to 41.5 kV
 Manufactured in: India and China
 Features: Magnetic actuation reduces maintenance

Dead tank substation breakers

 Ratings: up to 38 kV
 Manufactured in: US
 Features: Magnetic actuation reduces maintenance

Reclosers – single and three phase

 Ratings: up to 38 kV
 Manufactured in: US and China
 Features
 Magnetic actuation reduces maintenance
 Solid dielectric to eliminate maintenance and
dielectric concerns
 Special controls available – loop schemes,
distribution automation schemes, automatic
setting changes to improve reliability
© ABB Group
June 11, 2012 | Slide 39
ABB Medium Voltage Products
Outdoor apparatus – switches and cutouts
Overhead single & three phase switches
 Ratings: up to 38 kV
 Versions
 Vacuum, SF6, air interruption for different applications
 SF6 and air insulation
 Manufactured in: US, Finland, China, India,
Australia
 Features
 Sealed contacts for longer life
 Vacuum interruption for automated operation with
thousands of operations
 Distribution automation ready
Fused cutouts
 Ratings: up to 38 kV
 Manufactured in: US, China and Australia
 Features: Porcelain and silicone insulators
Electronic single & three phase sectionalizers
 Ratings: up to 38 kV
 Type: AutoLink
 Manufactured in: Argentina
 Features
 Resettable counts
 Resettable actuation current
© ABB Group
June 11, 2012 | Slide 40
ABB Medium Voltage Products
Outdoor instrument transformers
IEC current & voltage transformers
 Ratings
 12 … 40.5 kV
 10 … 2500 A
 Types
 TPO : current transformer
 TJO, TDO : voltage transformer
 Manufactured in
 Czech Republic, Poland
ANSI current & voltage transformers
 Ratings
 0.6 … 34.5 kV
 Versions
 Metering; Bushing
 Manufactured in
 USA

© ABB Group
June 11, 2012 | Slide 41
ABB Medium Voltage Products
Voltage indicators

Passive voltage indicator “VisiVolt ™”

 Ratings and types
 VV-A: 3 … 13.5 kV
 VV-B: 13.5 … 40.5 kV
 Manufactured in
 Poland
 Features
 Applicable on any unscreened medium voltage
system; for permanent installation
 Information on voltage presence status
of the system available all the time
 Outdoor and indoor application
 Good visibility in all lighting conditions
 Fully maintenance free and passive device
 Resistant to overvoltages and fault currents
 Easy installation using cable ties
 Very small dimensions and
compact design

© ABB Group
June 11, 2012 | Slide 42
ABB Medium Voltage Products
Distribution automation - various applications
Full family of protective relays for various protection
applications
 Arc protection
 REA 10_ family
 Feeder protection
 REF 541/3/5 and REF 542plus
 REF615, REX 521 and DPU 1500/2000 R
 REJ 52_ , REU 52_ , MicroShield
 Machine & transformer protection
 REM 543
 REM 610
 Multi purpose protection
 SPACOM product family

© ABB Group
June 11, 2012 | Slide 43
ABB Medium Voltage Products
Distribution automation – Relion® family

Relion® - a strong family name as an

•Committed to protect
•The best fit for every need
•Seeing things in a new light
•Full support from start to finish
identifier for the new generation of
Protection and Control IEDs from ABB
From interconnected transmission grids
to secondary distribution kiosks
670 series for transmission
650 series for sub-transmission
630 series for advanced distribution
615series for distribution - compact and
powerful
610 series for distribution - dedicated
protection
60_ series for basic distribution

© ABB Group
June 11, 2012 | Slide 44
ABB Medium Voltage Products
Distribution automation - advantages
The Distribution Automation product range includes:
 Support for several de-facto communication
protocols enabling seamless integration to control
systems (including IEC 61850)
 A suitable relay for every application. From a single
stand-alone relay to complex protection and control
systems
 Newest technology and user-friendly design for an
easy installation.
 World-wide service and support network

© ABB Group
June 11, 2012 | Slide 45
ABB Medium Voltage Products
Air-insulated primary switchgear, IEC type
Air-insulated primary switchgear - UniGear
 Types and Ratings
 Type ZS1, up to 4000 A / 50 kA at 12 kV and
2500 A / 31.5 kA at 24 kV
 Type ZVC, compact motor control panel
for ZS1 up to 50 kA and 7,2 kV
 Type ZS2, 36 kV panel for 2500 A and 25 kA
 Type ZS3, 36/40,5 kV up to 3150A and 31,5 kA
 Manufactured in
 IT, CZ, ZA, TR, EG, SA, IN, MY, CN, KR, AU,
VE, AR, BR
 Features
 Cassette type, fixed or floor rolling breakers
 SF6 or vacuum interruption
 Standard or compact panels
 Double level (2 high CB panels)
 Double busbar panels
 Integrated sensors and controls as required
 Fully arc tested

© ABB Group
June 11, 2012 | Slide 46
ABB Medium Voltage Products
Gas-insulated primary switchgear

Gas-insulated primary switchgear – ZX

 Types and Ratings
 Single busbar
 ZX0 (…24kV,…1250A , …25 kA)
 ZX1.2 (…40.5kV, …2500A , …31.5 kA)
 ZX1.5 (as ZX1.2 , 95 kV –1 min)
 Single or Double busbar
 ZX2 (…40.5kV, …4000A , …40 kA,)
 ZX2.2 (as ZX2 , ANSI )
 Manufactured in
 Germany, China
 Features
 Medium voltage area shielded from
surrounding
 Independent of environmental conditions
 Increased lifetime & safety
 Reduced dimensions
 Busbar -Plug technology
for quick and safe installation

© ABB Group
June 11, 2012 | Slide 48
ABB Medium Voltage Products
Gas-insulated secondary switchgear
 Ratings
 up to 36kV
 Types
 Safering and Safeplus
 Versions
 With fuses or vacuum CB
 Optional built-in sensor technology
 Manufactured in
 Norway, China
 Features
 Flexible connections for quick installation
 Completely insulated design
 Compact
 “Maintenance free”

© ABB Group
June 11, 2012 | Slide 49
ABB Medium Voltage Products
Air-insulated secondary switchgear
 Ratings
 up to 24kV
 Types
 UniSwitch, UniMix
 Manufactured in
 Italy, Finland, China, Egypt, Argentina
 Features
 Broad product portfolio, both functionally &
accessories-wise
 Broad application range, industrial, utility &
infrastructure applications
 Easy installation & maintenance
 Flexible protection

© ABB Group
June 11, 2012 | Slide 50
ABB Medium Voltage Products
Modular systems – compact secondary substations
Main line types: CSS-S and CSS-C
 Metal or concrete housings
 Walk in or non-walk in enclosures
 In ground or above ground
Steel  Medium voltage primary or secondary
Housing switchgear with circuit breaker or
switch disconnector
 Low Voltage Switchgear types: Fuse
lists, Load break switches, or Circuit
breakers
 Dry or Oil type Transformer
Concrete  Manufactured in: Estonia, Hungary,
Housing India, Switzerland, China, Egypt,
Norway and Saudi Arabia
© ABB Group
June 11, 2012 | Slide 51
 Customer specific or standard designs
 ABB designed, assembled and tested
for quality
 Highly corrosion resistant design
 Operates in a radial or loop system
 SCADA ready or remote controlled
available
 High Aesthetic Value
 Several layouts to provide flexibility in
the operation and low cost
maintenance
 Available layouts to accomodate up to
two transformers
 Bolt reinforced in lifting points
 Integrated oil collecting pit below
transformer
 Top lifting for easy handling including
equipment
ABB Medium Voltage Products
Modular systems – application modules
Pre-fabricated units
 Primary and Secondary Switchgear
 Provided with Low Voltage Switchgear and
Automation Equipment if needed
 Climate controlled
 ANSI, GOST, CSA, ASA or IEC Designs
 Oil and Gas, Mining, Infrastructure or Utility
Applications
 Manufactured in: Canada, Australia, Saudi Arabia,
Switzerland, Hungary, USA, South Korea

Mobile units
 Types: MEC
 Up to 20 MVA, 36 kV
 Type tested equipment
 Factory engineering & assembled
 Emergency power expansion
 Manufactured in Saudi Arabia

© ABB Group
June 11, 2012 | Slide 52
ABB Medium Voltage Products
Railway power supply

Railway circuit breakers, load break switches,

switchgear and application modules
 Ratings
 15 kV/16.7 Hz or 25 kV/ 50 HZ
 Versions
 Indoor and outdoor
 Single and two-phase
 Manufactured in
 Switzerland, China
 Features
 Purpose-built products covering the specific
parameters of the railway networks and
addressing the end-user concerns
 Flexible applications and easily built-up modular
solutions, with efficient use of space
 Service continuity with simple maintenance and
personnel safety

© ABB Group
June 11, 2012 | Slide 53
ABB Medium Voltage Products
Service and replacement opportunities (1)
 Global network of service centers to support our
installed base
 Trained and certified service technicians providing
local field service and repairs
 Wide range of after sales service offerings covering
full product lifecycle on existing and legacy brands
 Service offerings to maintain reliability over full
product lifetime
 Installation and commissioning of our product
range by trained technicians
 Spare parts covering current and legacy brands
 Time and condition based maintenance
including customer specific long term
maintenance contracts
 Product training covering safe operation and
routine maintenance

© ABB Group
June 11, 2012 | Slide 54
ABB Medium Voltage Products
Service and replacement opportunities (2)
Service offerings to extend product life
 More than 200 circuit breaker retrofit designs
enabling simple upgrade to latest breaker
technology
 Repair and full refurbishment of switchgear
 Upgrade from electro-mechanical relays to modern
electronic protection and control devices
 Extension of existing switchboards to cater for
additional circuit requirements
Service offerings to improve product performance
 Safety improvement on through retrofit of arc
detection relays for switchgear arc flash mitigation
 System fault level management through supply of
fault limiting devices
 Diagnostics and fleet assessment of switchgear

© ABB Group
June 11, 2012 | Slide 55
© ABB Group
June 11, 2012 | Slide 56